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September 13, 2024

Casting information--front panel

1. Casting information casting name: front panel requirements:internal requirements casting process:  Die casting machine tonnage:280T punch dia(mm):60 alloy material: ADC12 casting size(mm): 80*150*15 average wall thickness(mm): 2 2.Casting problem porosity on the end,see the defective picture 3. Casting

September 12, 2024

Casting information-- Front handle

1. Casting information casting name: Front handle requirements: Surface requirement Casting process: Die casting machine tonnage:280T punch dia (mm):60 alloy material: ADC12 casting size(mm): 60*150*25 average wall thickness(mm):1.5 2. Casting problem cold lap on the bottom,see the defect  position picture.

September 12, 2024

Die casting shot blasting

Shot blasting means that the shot material (steel shot) is thrown to the surface of the die casting at a high speed and at a certain Angle by mechanical method, so that the shot material impacts the surface of the casting, and then is cleaned inside the machine through the air flow of the supporting vacuum cleaner, the shot material and the cleaned impurities are recovered respectively, and the shot material can be reused. The shot blasting machine is equipped with a dust collector, which can achieve dust-free and pollution-free con

September 11, 2024

Casting

1. Casting problem both inside and outside machining of the holes are porosity.See the defects picture. 2. Casting picture

September 11, 2024

A brief discussion on die polishing technology

1.Common polishing methods and working principles   1.1 Mechanical polishing Mechanical polishing is by cutting or making the surface of the material plastic deformation and remove the workpiece surface bulge to get a smooth polishing method, the general use of stone strip, wool wheel,

September 10, 2024

Introduction to metal forming process 2

Plastic forming   Using the plasticity of materials, under the external action of tools and molds to process parts with little or no cutting technology. There are many kinds of it, mainly including forging, rolling, extrusion, drawing, stamping and so on.      

September 10, 2024

Casting--automobile data recorder top cover

1.Casting information Name: automobile data recorder top cover Casting requirement:surface requirement Casting process:  Die casting machine tonnage:280T punch dia(mm):50 2. Casting problem cold shut on surface,see the defects picture 3.Casting pictures

September 09, 2024

Introduction to metal forming process 1

Casting The liquid metal is poured into the mold cavity suitable for the shape and size of the part, and then cooled and solidified, to obtain a blank or part, often called liquid metal forming or casting. Process flow: liquid metal → filling → solid

September 09, 2024

Casting

1.Casting information name: unknown requirements :surface requirements casting process:  Die casting machine tonnage:400T punch dia(mm):70 alloy material: ADC12 2.Casting problem sink mark and casting crack on surface.see the defect position picture  3.Casting picture

September 08, 2024

Casting info--graphics card

1.Casting info name: graphics card requirements :surface requirements casting process:  Die casting machine tonnage:1200T punch dia (mm):70 alloy material: ADC12 filling weight(g):900 casting weight (g):600 casting size(mm): 250*50*60 average wall thickness(mm):4 high velocity m/s:unknown dry injection stroke(mm):unknown pressure room filling rate:unknown Inner gate section ar

September 07, 2024

Casting

1. Casting problem End surface machining causes porosity,mold sticking on gate,see defect picture. 2.Casting picture

September 06, 2024

Casting information--Pot

1. Casting information. name: Pot requirements:surface requirements casting process:  Die casting machine tonnage:300T punch dia (mm):70-80 alloy material: ADC12 casting weight (g):1400 casting size(mm): 315*100 2.casting problem slag ladle position has cold lap and porosity,see the defects photo 3.Casting

September 05, 2024

Casting info--cavity

1.Casting info name:cavity requirements:air tightness casting process:  Die casting machine tonnage:100T punch dia(mm):70 alloy material: ADC12 filling weigh(g)t:1362 casting weight (g):1006 casting size(mm): 332*140*115.5 average wall thickness(mm):3.5 high velocity m/s:4.5 dry injection stroke(mm):550 high velocity switching position(mm):310 Inner gate section area mm²:16

September 04, 2024

Casting info--car rear view mirror support

1.Casting info name:car rear view mirror support requirements:internal requirement casting process:  Die casting machine tonnage:500T punch dia(mm):80 alloy material: A380 casting weight (g):1280 casting size(mm): 260*Ø160*Ø80 Average wall thickness(mm):5 2.Casting problem screw hole defects.see the defective position pic.

September 03, 2024

Casting info--Carrier base

1.Casting info name: Carrier base requirements:internal requirement casting process:  Die casting machine tonnage:280T punch dia (mm):60 material: AlSi9Cu3 casting weight (g):410 casting size(mm):140*100                     average wall thickness(mm):5 2.Casting question machine hole see the defective picture

September 02, 2024

Casting info--Car transmission housing

1.Casting info name: Car transmission housing requirements: pressure tightness casting process:  Die casting machine tonnage:3500T punch dia(mm):170 material: ADC12 casting weight (g):12718 filling weight(g):15917 casting size(mm):258*400*500 average wall thickness(mm):5.44 high speed m/s:4.8  dry injection stroke(mm):1030 high speed switching position (mm):760 flow gate se

September 01, 2024

Casting info--electric car parts

1.Casting info name: electric car parts requirements:surface requirements casting process:  Die casting machine tonnage:660T punch dia (mm):70 material: ADC12 casting weight (g):140 filling weight(g):283 casting size(mm):146.15*216.48*84.65 average wall thickness(mm):1.2 high velocity m/s:4.5  dry injection stroke(mm):460 Inner gate section mm²:154.7

August 31, 2024

Casting info--Engine bridge

1.Casting info name: Engine bridge requirements: internal requirements casting process: Die casting machine tonnage:2500T punch dia(mm):130 material: ADC12 casting weight (g):7165 filling weight(g):9155 casting size(mm):300*390*280 average wall thickness(mm):3.5 high speed m/s:3.3  dry injection stroke(mm):902 high speed switching position (mm):702  flow gate section mm&sup

August 30, 2024

Casting info--Engine front cover

1.Casting info name: Engine front cover requirements: internal requirements casting process: Die casting machine tonnage:1250T punch dia(mm):130 material: ADC12 casting weight (g):4272 filling weight(g):5224 casting size(mm):370*500*10 average wall thickness(mm):3 high speed m/s:2.6  dry injection stroke(mm):910 high speed switching position (mm):780 flow gate section mm²:7

August 29, 2024

Castings info--Transmission housing

1. Castings info: Casting name: Transmission housing Requirement:  internal  Die casting process: Die casting machine tonnage:2500T punch dia (mm):120 material: ADC12 casting weight (g):7813 filling weight(g):9685 casting size(mm):453*334*206 average wall thickness(mm):4 high speed m/s:3.3  dry injection stroke(mm):1119 high speed switching position(mm):780 flow gate s

August 28, 2024

Casting problem-Leakage

1.  Casting problem Leakage after air tightness testing     2. Casting photographs 3. Cast analysis  The casting is a deep cavity radiator shell, and because the cooling fin is thi

August 28, 2024

Casting problem

1.  Casting problem Have air pores on surface   Casting information 2. Casting photographs

August 28, 2024

Casting problem--Warping after phosphorizing

1.  Casting problem Warping after phosphorizing on surface     Casting information 2. Casting photographs

August 28, 2024

Casting problem-Cold stripes

1.  Casting problem Cold stripes  2. Casting photographs 3. Cast analysi

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