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Casting problem--R angle leakage, have pore in inner hole after processing

September 17, 2024
Casting information
Casting information
2. Casting photographs
Casting photographs
3. Cast analysis 
In this case, due to the complex structure, three sided core-pulling and multi-cavity layout, it is difficult to ensure no leakage on the mold because of the limitation of the design flow channel and the selection of the best gate position. At present, similar cases are usually post-process (infiltration) to meet product quality requirements.  
4. Improvement 
Through the analysis of layout and product structure, due to the limitation of product structure and arrangement, the existing gating system has little space to improve the leakage of castings. It is suggested that the air tightness test should be done after processing, and the leakage should be separated for infiltration treatment. The defects of the product structure are compensated by the infiltration process to meet the purpose of product quality.
5. Tips
About infiltration:
Infiltration can be used as a measure to remedy die castings, and it can also be used as a way to improve the quality of die castings. 
 
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