Aluminum Die Casting Jack Stand YL102

Aluminum YL102 Die Casting Jack Stand, this part is used for elevating the camper trailer, such tool is very popular in western country, so the demand is large, monthly usage is around 25000 sets, the machinery parts consist of a jack housing, a threaded rod for support the camper, which is zinc plated. For such demand, the technology of High Pressure Die Casting will be a good choice as high pressure die casting Lifting Jack take very short time for a shot, e.g. this part will only take 30 seconds to run a shot.

The process flow diagram for this part is simple, after die casting work, the operator just need to remove the gate vestige, the flash, the burrs, then do shot blasting, the shot blasting can not only make the part appearance more consistent and beautiful, but also can help release the stress inside of the part, improve the mechanical property to some extent. 

In order to increase the production efficiency, the engineer design to bring in some automatic work to this part, such as ladle the molten aluminum automatically, fetch the material with robot, mold release agent auto-spray during die casting etc. These application can avoid operational error, making the manufacturing stable.

The lifting jack had two mating parts, the threaded rod and nut.The rod is used for loading the weight, the Jack stand is required to bear 4.7 ton of weight. So for this part, there is requirement on the proof load test, the frequency is once per hour. For this part, the bottom is the location for the injection gate, so after long time of shots, the injection gate on the mold will be washed out as the high temperature of the molten aluminum and the high speed of the injection process. In this case, the area washed out on the part will happen to be raised from the surface of the part, then the part cannot be located straight, it will affect the loading capability significantly. 

Material: YL102
Cavity Number: 1
Process Technology: High pressure die casting,CNC Turning
Product Dimensions: Customized
Casting General Tolerance: Grade GB-CT4
Surface Finish: Polishing, Shot Peening
Flow Processes: Die casting, Degating to remove the gate residual, Polishing and Deburring to remove the flash, Shot Blasting, Cleaning, Packing, Shipping
Control Measure: Incoming Material Test, First Article inspection, Routing inspection, Final item inspection,  and Outgoing quality control
Inspection Equipment: CMM, Caliper, Plug Gage
Application: Auto Parts
Certificate: IATF16949:2016,ISO14001:2015,ISO45001:2018
Lead Time: 30-35 days
Trade Term: FOB Ningbo