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Casting problem-- Local air leakage on the opposite side of pouring

September 19, 2024
Casting information
Casting information
2. Casting photographs
Casting photographsCasting photographs
3. Cast analysis 
The casting in this case requires air tightness, the structure of slider mold need to be made deep cavity and to be fully wrapped. Due to the structure, metal flow cannot fill into the deep cavity position from slider directly, and the gas in the deep cavity can’t be exhausted effectively, resulting in gas leakage.
4. Improvement 
It is recommended to re-open the mold to accept the way to fill from the central of three-plate mold, which can get priority to filling in the position of deep cavity. Metal flow fill from the deep cavity to the out position, making the gas exhaust maximum extent, achieving the purpose of improvement.
5. Tips
About the leakage near the R angle:
In general, here is a high mold temperature near the R angle (not easy to dissipate heat), which is easy to form surface loosen or micro cracks. It can be improved by trying to strengthen the cooling there.  
 
 
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